To download article.DOI: 10.15507/2658-4123.031.202103.430-448
Estimation of the Elasticity Modulus of Composite Electroplated Coatings during Their Layer-by-Layer Deposition
Sergey Yu. Zhachkin
Professor of the Chair of Automated Equipment for Machine Building Production, Voronezh State Technical University (14 Moskovskiy Prospekt, Voronezh 394026, Russian Federation), D.Sc. (Engr.), ORCID: https://orcid.org/0000-0002-1844-5011, This email address is being protected from spambots. You need JavaScript enabled to view it.
Anatoliy I. Zavrazhnov
Professor of the Chair of Technological Processes and Technosphere Safety, Michurinsk State Agrarian University (101 Internatsionalnaya St., Michurinsk 393760, Russian Federation), Academician of RAS, D.Sc. (Engr.), This email address is being protected from spambots. You need JavaScript enabled to view it.
Nikita A. Penkov
Head of the Laboratory for Methodological Support of Educational Activities, Military Educational and Scientific Centre of the Air Force N. E. Zhukovsky and Y. A. Gagarin Air Force Academy (54A Starykh Bolshevikov St., Voronezh 394064, Russian Federation), Cand.Sc. (Engr.), ORCID: https://orcid.org/0000-0002-4644-3814, This email address is being protected from spambots. You need JavaScript enabled to view it.
Alexei V. Martynov
Associate Professor of the Technical Service Machines Chair of Institute of Mechanics and Power Engineering, National Research Mordovia State University (68 Bolshevistskaya St., Saransk 430005, Russian Federation), Cand.Sc. (Engr.), Researcher ID: AAR-8786-2020, ORCID: https://orcid.org/0000-0003-4744-4373, This email address is being protected from spambots. You need JavaScript enabled to view it.
Roman N. Zadorozhny
Leading Researcher of Federal Scientific Agroengineering Center VIM (5, 1st Institutskiy Proyezd, Moscow 109428, Russian Federation), Cand.Sc. (Engr.), ORCID: https://orcid.org/0000-0002-8007-0732, Scopus ID: 57215670358, This email address is being protected from spambots. You need JavaScript enabled to view it.
Introduction. To keep automobiles and tractors in operation conditions, it is necessary to restore the inner cylindrical surfaces of the friction pair parts. This is the most laborintensive activity. The method of electroplated contact deposition of composite coatings, based on elastic plastic deformation of formed layers, is used for repairing surfaces. To use this method it is necessary to determine the values of the elasticity modulus, on which the wear resistance of tribocouplings depends.
Materials and Methods. For the study, cylindrical samples made of 30 HGSA and 30 HGSNA steels were used. Electrolyte containing 200–250 g/l chromium oxide, 2.0–2.5 g/l sulfuric acid, and distilled water was used for electroplating the coatings. When calculating the stress-strain state, the apparatus of continuum mechanics was used.
Results. The dependence of the coating pliability as a function of the parameters of individual elementary layers is determined. When the multilayer coating of three types (orthogonal-reinforced, cross-reinforced and quasi-isotropic) is applied, its structure does not depend on the angles of kinematic tool movement on the inner cylindrical surface of the part. For each type of coatings, the way to determine the constant stiffness coefficients of the layers is specified. The dependences for calculating the elasticity modulus of the applied material are derived from the values of the stiffness coefficients.
Discussion and Conclusion. In determining the modulus of elasticity of multilayered composite coatings, the calculation is made for the individual layers by passing to the convective coordinates, which is in complete agreement with the Lagrange point of view on the study of the motion of a continuous medium. The results obtained are of practical significance in the selection of the coating material to be applied for the restoration of internal cylindrical surfaces.
Keywords: cylindrical surface, restoration of parts, multilayer composite coating, elasticplastic deformation, stiffness coefficient, elasticity modulus
Conflict of interest: The authors declare no conflict of interest.
For citation: Zhachkin S.Yu., Zavrazhnov A.I., Penkov N.A., et al. Estimation of the Elasticity Modulus of Composite Electroplated Coatings during Their Layer-by-Layer Deposition. Inzhenernyye tekhnologii i sistemy = Engineering Technologies and Systems. 2021; 31(3):430-448. DOI: https://doi.org/10.15507/2658-4123.031.202103.430-448
Contribution of the authors:
S. Yu. Zhachkin – formulation of the basic research concept and analysis of the results.
A. I. Zavrazhnov – methodological guidance.
N. A. Penkov – experimental studies.
A. V. Martynov – writing the draft.
R. N. Zadorozhny – drawing the conclusions.
All authors have read and approved the final manuscript.
Received 26.04.2021; approved after reviewing 20.05.2021;
accepted for publication 01.06.2021
REFERENCES
1. Buraev M.K., Shisteev A.V. Ensuring the Efficiency of Motor-and-Tractor Equipment by Adjusting the Consumption of Spare Parts for Technical Service. Vestnik VSGUTU = ESSUTM Bulletin. 2019; (3):69-76. Available at: https://www.elibrary.ru/item.asp?id=40539855 (accessed 01.05.2021). (In Russ., abstract in Eng.)
2. Kanishchev A.S., Lomovskikh A.Ye., Agafonov A.K., et al. Method and Device for Restoring the Plunger Pair of a High-Pressure Fuel Pump. Nauka v tsentralnoy Rossii = Science in the Central Russia. 2020; (6):51-59. (In Russ., abstract in Eng.) DOI: https://doi.org/10.35887/2305-2538-2020-6-51-59
3. Velichko S.A., Martynova E.G., Ivanov V.I. The Assessment of the Limit State of the Vacuum Piston Type Dough Divider by Oil Consumption. Inzhenernyye tekhnologii i sistemy = Engineering Technologies and Systems. 2020; 30(3):448-463. (In Russ., abstract in Eng.) DOI: https://doi.org/10.15507/2658-4123.030.202003.448-463
4. Dorogoy V.N., Mikhlin V.M. Use of a New Resource-Saving Method for Service of Details of Machines. Gruzovoe i passazhirskoe avtokhozyaystvo = Cargo and Passenger Vehicles. 2014; (1):69-72. Available at: https://www.elibrary.ru/item.asp?id=21289248 (accessed 01.05.2021). (In Russ., abstract in Eng.)
5. Li R.N., Psarev D.N., Kiba M.R. Elastomeric Nanocomposite for Restoration Worn-Out Body Parts Vehicles and Tractors. Nauka v tsentralnoy Rossii = Science in the Central Russia. 2021; (1):69-79. (In Russ., abstract in Eng.) DOI: https://doi.org/10.35887/2305-2538-2021-1-69-79
6. Semenikhin B.A., Kuznetsova L.P., Latypov R.A. Recovery and Hardening of Details of Autotractor Technics by Composite Galvanic Coverings with Use of Powders of the Scraps of Rigid Alloys Received Electroerosive Dispersion. Trudy GOSNITI = Works of GOSNITI. 2012; 109(2):57-60. Available at: https://www.elibrary.ru/item.asp?id=18190495 (accessed 01.05.2021). (In Russ., abstract in Eng.)
7. Pogozhev Yu.S., Levashov Ye.A., Kudryashov A.Ye., et al. [Self-Propagating High-Temperature Synthesis Composites Based on Titanium Carbide and Nickelide, Alloyed with Refractory Nanocomponents]. Izvestiya vuzov. Poroshkovaya metallurgiya i funktsionalnye pokrytiya = Powder Metallurgy аnd Functional Coatings. 2012; (2):24-32. Available at: https://powder.misis.ru/jour/issue/view/19 (accessed 01.05.2021). (In Russ.)
8. Verkhoturov A.D., Ivanov V.I., Dorokhov A.S., et al. Effect of the Nature of Electrode Materials on Erosion and Properties of Doped Layers. The Criteria for Evaluating the Effectiveness of Electrospark Alloying. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(3):302-320. (In Russ., abstract in Eng.) DOI: https://doi.org/10.15507/0236-2910.028.201803.302-320
9. Zhachkin S.Yu., Astakhov M.V., Zibrov G.V., et al. Modeling of the Deposition Process on the Metal Surface of Multilayer Composites Based on Continuum Mechanics. Trudy GOSNITI = Works of GOSNITI. 2014; 114(1):122-127. Available at: https://www.elibrary.ru/item.asp?id=21308815 (accessed 01.05.2021). (In Russ., abstract in Eng.)
10.Shiryaeva L.S., Nozdrin I.V., Galevskiy G.V., Rudneva V.V. Application of Chromium Nanocarbonitride in Galvanic Composition Coatings on the Basis of Nickel. Vestnik Sibirskogo gosudarstvennogo industrialnogo universiteta = Bulletin of the Siberian State Industrial University. 2014; (3):48-52. Available at: https://clck.ru/WkSFX (accessed 01.05.2021). (In Russ., abstract in Eng.)
11. Nozdrin I.V., Rudneva V.V., Galevskiy G.V. [Galvanic Zinc-Chromium Diboride Composite Coatings: Electrodeposition and Properties]. Vestnik gorno-metallurgicheskoy sektsii Rossiyskoy akademii estestvennykh nauk. Otdelenie metallurgii = Bulletin of the Mining and Metallurgical Section of the Russian Academy of Natural Sciences. Department of Metallurgy. 2014; (32):107-112. Available at: https://www.sibsiu.ru/downloads/public/vestnikgmsraen/32.pdf (accessed 01.05.2021). (In Russ.)
12. Zhachkin S.Yu., Penkov N.A., Zhivogin A.A. Design of the Tensely-Deformed State of Superficial Layer at Causing of Composite Coverages by GCP Method. Mashinno-tekhnologicheskaya stantsiya = Machine and Technology Station. 2013; (2):29-34. Available at: https://www.elibrary.ru/item.asp?id=19129477 (accessed 01.05.2021). (In Russ., abstract in Eng.)
13. Startsev V.O., Molokov M.V., Blaznov A.N., et al. Determination of the Heat Resistance of Polymer Construction Materials by the Dynamic Mechanical Method. Polymer Science, Series D. 2017; 10(4):313-317. (In Eng.) DOI: https://doi.org/10.1134/s1995421217040141
14. Shiryaeva L.S., Nozdrin I.V., Galevskii G.V., Rudneva V.V. Study of Physical and Mechanical Properties of Electrodeposited Nickel-Nanokarbonitrid Chromium Composite. Perspektivnye materialy = Inorganic Materials: Applied Research. 2014; (7):62-67. Available at: https://www.elibrary.ru/item.asp?id=21801155 (accessed 01.05.2021). (In Russ., abstract in Eng.)
15. Kuksa L.V., Arzamaskova L.M. Method for Determining the Elastic Properties of Single-Phase Metals. Zavodskaya laboratoriya. Diagnostika materialov = Industrial Laboratory. Diagnostics of Materials. 2013; 79(3):60-62. Available at: https://www.elibrary.ru/item.asp?id=18888962 (accessed 01.05.2021). (In Russ., abstract in Eng.)
16.Bulychev S.I., Kalmakova A.V., Kravchenkov A.N. Determination of Young’s Modulus from Hardness. Zavodskaya laboratoriya. Diagnostika materialov = Industrial Laboratory. Diagnostics of Materials. 2009; 75(9):63-66. Available at: https://www.elibrary.ru/item.asp?id=12890609 (accessed 01.05.2021). (In Russ., abstract in Eng.)
17. Bulychev S.I., Poroshin V.V., Alekhin V.P. [Kinetic Indentation and Hysteresis in the Print]. Deformatsiya i razrushenie = Deformation and Fracture of Materials. 2006; (8):39-46. Available at: https://www.elibrary.ru/item.asp?id=11969161 (accessed 01.05.2021). (In Russ.)
18. Bogodukhov S.I., Garipov V.S., Solosina Ye.V. The Elasticity Modulus of Various Materials by Means of Strain Gauges. Vestnik Orenburgskogo gosudarstvennogo universiteta = Bulletin of the Orenburg State University. 2014; (4):289-294. Available at: https://clck.ru/WkVyk (accessed 01.05.2021). (In Russ., abstract in Eng.)
19. Zhachkin S.Yu., Penkov N.A., Krasnov A.I., Manayenkov K.A. Amalytical Evaluation of the Properties of Dispersion-Strengthened Galvanic Composite Multilayer Coatings. Vestnik Michurinskogo gosudarstvennogo agrarnogo universiteta = Michurin State Agrarian University Bulletin. 2015; (1):142-149. Available at: http://www.mgau.ru/sciense/journal/PDF_files/1-2015.pdf (accessed 01.05.2021). (In Russ., abstract in Eng.)
20. Zhachkin S.Yu., Penkov N.A., Krasnova M.N. Dispersion-Hardened Composite Coatings with Desired Physical and Mechanical Properties. Engineering Computations. 2017; 34(8):2577-2585. Available at: https://www.elibrary.ru/item.asp?id=43036928 (accessed 01.05.2021). (In Eng.)
21. Zhachkin S.Yu., Penkov N.A., Sidorkin O.A., Nelysov S.V. Manage Internal Stresses in the Plating of Composite Coatings Based on Iron. Trudy GOSNITI = Works of GOSNITI. 2017; 129:183-187. Available at: https://www.elibrary.ru/item.asp?id=30593131 (accessed 01.05.2021). (In Russ., abstract in Eng.)
22. Chen Q., Li D.Y. Computer Simulation of Solid-Particle Erosion of Composite Materials. Wear. 2003; 255(1-6):78-84. (In Eng.) DOI: https://doi.org/10.1016/S0043-1648(03)00065-6
23. Khakiev Z.B., Kruglikov A.A., Yermolov Ya.M., Yavna V.A. Computer Model Operation of the Foundation Properties of the Railway Track’s Ballast Prism with Joint Grouting Polymeric Binding on the Basis of Polyurethane. Vestnik Rostovskogo Gosudarstvennogo Universiteta Putey Soobshcheniya. 2018; (3):142-152. Available at: http://vestnik.rgups.ru/wp-content/uploads/2018/10/2018_3_vestnik_rgups_a.pdf (accessed 01.05.2021). (In Russ., abstract in Eng.)
24. Voronin N.A. Analysis of the Mechanisms of Deformation of Topocomposites by Modeling of the Indentation Load-Displacement Curves. AIMS Materials Science. 2019; 6(3):397-405. (In Eng.) DOI: https://doi.org/10.3934/matersci.2019.3.397
25. Vasilev V.I., Vasileva M.V., Nikiforov D.Ia. Solving One Phase Filtration Problems Using Finite Element Method on Computing Cluster. Vestnik Severo-Vostochnogo federalnogo universiteta im. M.K. Ammosova = Vestnik of North-Eastern Federal University. 2016; (6):8-17. Available at: https://clck.ru/TFXvw (accessed 01.05.2021). (In Russ., abstract in Eng.)
26. Vlasenko V.D., Ivanov V.I., Aulov V.F., et al. Modelling the Temperature Field of a Surface in Using Electrospark Alloying of Metals. Inzhenernyye tekhnologii i sistemy = Engineering Technologies and Systems. 2019; 29(2):218-233. (In Russ., abstract in Eng.) DOI: https://doi.org/10.15507/2658-4123.029.201902.218-233
27. Ivanov V.I., Burumkulov F.K. Hardening of Objects and the Increase of Their Lifetime by the Electrospark Method: The Object Classification and the Specific Features of the Technology. Surface Engineering and Applied Electrochemistry. 2010; 46(5):416-423. (In Eng.) DOI: https://doi.org/10.3103/s1068375510050042
28. Grigorev S.N., Kovalev O.B., Kuzmin V.I., et al. New Possibilities of Plasma Spraying of Wear-Resistant Coatings. Journal of Friction and Wear. 2013; 34(3):161-165. (In Eng.) DOI: https://doi. org/10.3103/S1068366613030070
This work is licensed under a Creative Commons Attribution 4.0 License.
