To download article.UDK 631.363.5:636.085(98)
DOI: 10.15507/2658-4123.031.202102.274-290
Sublimation Drying of Fish Products in the Arctic in the Production of Feed for Farm Animals
Vladimir I. Syrovatka
Head of the Laboratory of Institute of Livestock Mechanization – Branch of the Federal Scientific Agroengineering Center VIM (31 Poselok Znamya Oktyabrya, Moscow 108823, Russian Federation), Academician of RAS, D.Sc. (Engineering), ORCID: https://orcid.org/0000-0002-2846-9041, This email address is being protected from spambots. You need JavaScript enabled to view it.
Natalya V. Zhdanova
Research Engineer of Institute of Livestock Mechanization – Branch of the Federal Scientific Agroengineering Center VIM (31 Poselok Znamya Oktyabrya, Moscow 108823, Russian Federation), ORCID: https://orcid.org/0000-0002-5144-044X, This email address is being protected from spambots. You need JavaScript enabled to view it.
Aleksandr N. Rasskazov
Leading Researcher of Institute of Livestock Mechanization – Branch of the Federal Scientific Agroengineering Center VIM (31 Poselok Znamya Oktyabrya, Moscow 108823, Russian Federation), Cand.Sc. (Econ.), ORCID: https://orcid.org/0000-0001-9630-5404, This email address is being protected from spambots. You need JavaScript enabled to view it.
Andrey D. Obuhov
Chief Specialist of the Laboratory of Digital Systems and Robotics in Dairy Animal Husbandry, Department of Mechanization and Automation of Processes in Animal Husbandry, Federal Scientific Agroengineering Center VIM (5, 1st Institutskiy Proyezd, Moscow 109428, Russian Federation), ORCID: https://orcid.org/0000-0002-3674-5659, This email address is being protected from spambots. You need JavaScript enabled to view it.
Dmitriy I. Toropov
Plenipotentiary Representative of the Republic of Mordovia to the President of the Russian Federation, Permanent Mission of the Republic of Mordovia to the President of the Russian Federation (29 Obraztsova St., Moscow 127018, Russian Federation), D.Sc. (Econ.), This email address is being protected from spambots. You need JavaScript enabled to view it.
Introduction. The article considers biological resources of the Arctic, which is expedient to use in the production of fish meal for feeding farm animals. The aim of the research is to prove the usefulness of a continuously operating two-chamber line for sublimation drying of fish products using natural freezing of fish catch and a cheap source of thermal energy for drying: ethane, propane, butane (waste when cleaning natural gas and petroleum products of local enterprises), as well as microwave energy.
Materials and Methods. A continuously operating two-chamber sublimation line is proposed, the chambers of which work alternately: one for the process of sublimation drying, and the other for loading and unloading processed products. The natural freezing of fish and thermal energy for the process of sublimation (drying) from the burning of waste gas are used whenever possible. When there is cheap electricity, it is advisable to use microwave energy for drying that makes it possible to shorten the drying cycle, ensure uniformity and simultaneity of drying the material up to 3–5% humidity without rearranging the trays along the height of the cart.
Results. We propose the construction of a two-chamber sublimation line for large lump products and a sublimation unit based on microwave energy, which allows regulating the sublimation drying temperature within specified limits.
Discussion and Conclusion. The presented design solutions of a large lump product sublimation drying line and sublimation unit using microwave energy are necessary for designing equipment based on digital technology.
Keywords: biological resources of the Arctic, fishmeal, animal feed, two-chamber line, sublimation unit, microwave energy
Conflict of interest: The authors declare no conflict of interest.
For citation: Syrovatka V.I., Zhdanova N.V., Rasskazov A.N., et al. Sublimation Drying of Fish Products in the Arctic in the Production of Feed for Farm Animals. Inzhenerernyye tekhnologii i sistemy = Engineering Technologies and Systems. 2021; 31(2):274-290. DOI: https://doi.org/10.15507/2658-4123.031.202102.274-290
Contribution of the authors:
V. I. Syrovatka – cientific supervision, preparation of the initial draft of the text, methodology, presentation of data in the text, curation.
N. V. Zhdanova – collecting data and evidence, examining the concept, preparing drawings.
A. N. Rasskazov – computer work, data and evidence collection, and formalized data analysis.
A. D. Obuhov – presentation of data in the text, making drawings, presentation of technological and design data in the text.
D. I. Toropov – critical analysis and revision of the text, curation of data.
All authors have read and approved the final manuscript.
Submitted 11.12.2020; approved after reviewing 21.01.2021;
accepted for publication 05.02.2021
REFERENCES
1. Mishurov N.P., Konovalenko L.Yu., Syrovatka V.I., Ponomarev S.V. Production of Competitive Feed for Aquaculture. Technika v selskom hozyaystve = Machinery in Agriculture. 2020; (10):15-18. Available at: https://rosinformagrotech.ru/data/tos/content/mera-280-4 (accessed 01.12.2020). (In Russ., abstract in Eng.)
2. Kamovnikov B.P., Fomin M.Ye. [Technical and Economic Indicators of Sublimation Plants]. Myasnaya industriya SSSR = Meat Industry of the USSR. 1975; (7):16-18. (In Russ.)
3. Kalantari M. Microwave Technology in Freeze-Drying Process. In: You K. Y. ed. Emerging Microwave Technologies in Industrial, Agricultural, Medical and Food Processing. IntechOpen; 2018. p. 143-157. (In Eng.) DOI: https://doi.org/10.5772/intechopen.74064
4. Punathil L., Basak T. Fundamentals of Microwave Processing of Food Materials: Modeling and Simulation Methods. Reference Module in Food Science. 2017. (In Eng.) DOI: https://doi.org/10.1016/B978-0-08-100596-5.21842-8
5. Maffei S., Brevini T.A.L., Gandolfi F. Freezing and Freeze-Drying: The Future Perspective of Organ and Cell Preservation. In: Brevini T. ed. Stem Cells in Animal Species: From Pre-clinic to Biodiversity. Stem Cell Biology and Regenerative Medicine. Cham: Humana Press; 2014. p. 167-184. (In Eng.) DOI: https://doi.org/10.1007/978-3-319-03572-7_9
6. Ageev A.V. Modern Status and Prospects of Global and Domestic Production and Consumption of Fishmeal and Fodder for Aquaculture Facilities. Rybnoe khozyaystvo = Fishery. 2018; (5):81-85. Available at: https://www.elibrary.ru/item.asp?id=36675734 (accessed 01.12.2020). (In Russ., abstract in Eng.)
7. Egorov I.A., Shevyakov A.N., Egorova T.V., et al. Fish Flour in Mixed Feed. Svinovodstvo = Pig Farming. 2020; (1):19-20. Available at: https://www.elibrary.ru/item.asp?id=42192531 (accessed 01.12.2020). (In Russ., abstract in Eng.)
8. Yarmand M., Rad A.H. Microwave Processing of Meat. In: Chandra U. ed. Microwave Heating. IntechOpen; 2011. (In Eng.) DOI: https://doi.org/10.5772/20857
9. Ivanov Yu.A., Skorkin V.K., Gridnev P.I., Larkin D.K. Intelligent System of Management and Providing Dairy Cattle Production Effectiveness on a Smart Farm. Agrarnaya nauka Yevro-Severo-Vostoka = Agricultural Science Euro-North-East. 2019; 20(1):57-67. (In Russ., abstract in Eng.) DOI: https://doi.org/10.30766/2072-9081.2019.20.1.57-67
10. Morozov N.M., Rasskazov A.N. [Study of Innovative Ways to Improve the Efficiency of Livestock Production]. Technika v selskom hozyaystve = Machinery in Agriculture. 2018; (6):45-48. Available at: https://rosinformagrotech.ru/data/tos/arkhiv-zhurnala-besplatnyj-dostup/send/
11. Vaidramidis V. Predictive Microbiology. In: Membré J.-M., Valdramidis V. (eds). Modeling in Food Microbiology: From Predictive Microbiology to Exposure Assessment. ISTE Press – Elsevier; 2016. p. 1-15. (In Eng.) DOI: https://doi.org/10.1016/B978-1-78548-155-0.50001-0
12. Jackson S.A., Dobson A.D.W. Yeasts and Molds: Aspergillus Flavus. In: Fuquay J.W. ed. Encyclopedia of Dairy Sciences. 2nd ed. Academic Press; 2011. p. 785-791. (In Eng.) DOI: https://doi.org/10.1016/B978-0-08-100596-5.01086-6
13. Lenovich L.M. Survival and Death of Microorganisms as Influenced by Water Activity. In: Rockland L.B., Beuchat L.R. (eds). Water Activity: Theory and Applications to Food. 1st ed. Boca Raton: Routledge; 1987. 18 p. (In Eng.) DOI: https://doi.org/10.1201/9780203734148
14. Ciurzyńska A., Lenart A. Freeze-Drying – Application in Food Processing and Biotechnology – a Review. Polish Journal of Food and Nutrition Sciences. 2011; 61(3):165-171. (In Eng.) DOI: https://doi.org/10.2478/v10222-011-0017-5
15. Syrovatka V.I., Mishurov N.P., Komarchuk T.S., Batsazov G.V. Freeze-Dryer. Patent 2,580,964 Russian Federation. 2016 April 10. Available at: http://www.freepatent.ru/images/img_patents/2/2580/2580964/patent-2580964.pdf (accessed 01.12.2020). (In Russ., abstract in Eng.)
16. Zhdanov N.A, Syrovatka V.I., Batsazov G.V., Komarchuk T.S. [Line for Sublimation of Food and Products]. Patent 2,581,232 Russian Federation. 2016 April 20. Available at: https://findpatent.ru/patent/258/2581232.html (accessed 01.12.2020). (In Russ.)
17. Alekseev G., Kalenov A., Mukhin I., Repin V. [Determination of the Optimal Ratio Between Sampling and Quantization for Microwave ADCs]. Elektronika: nauka, tekhnologiya i biznes = Electronics: Science, Technology and Business. 2019; (6):72-74. Available at: https://www.electronics.ru/files/article_pdf/7/article_7510_450.pdf (accessed 01.12.2020). (In Russ.)
18. Valigurskiy D.I., Arustamov E.A The Main Tasks of Ensuring Food Independence of Russia. Vestnik evraziyskoy nauki = The Eurasian Scientific Journal. 2018; 10(5). Available at: https://esj.today/PDF/30ECVN518.pdf (accessed 01.12.2020). (In Russ., abstract in Eng.)
19. Vasilenko V., Frolova L., Dragan I., et al. [Production Line for Fish Mixed Fodder with Vacuum Spraying]. Kombikorma = Compound Feeds. 2019; (4):38-40. (In Russ.) DOI: https://doi.org/10.25741/2413-287X-2019-04-2-059
20. Ponomarev S., Fedorovykh Yu., Shirina Yu., et al. [Feed for Valuable Aquaculture Facilities: Problems and Solutions]. Kombikorma = Compound Feeds. 2019; (4):57-58. (In Russ.) DOI: https://doi.org/10.25741/2413-287X-2019-04-3-062
21. Syrovatka V.I., Zhdanova N.V., Rasskazov A.N., Toropov D.I. Barothermal Processing of Animal Feed Ingredients. Inzhenernyye tekhnologii i sistemy = Engineering Technologies and Systems. 2019; 29(3):428-442. (In Russ., abstract in Eng.) DOI: https://doi.org/10.15507/2658-4123.029.201903.428-442
22. Morozov N., Tsoy L., Rasskazov A. Innovative Maintenance and Feeding of Weaning Piglets Based on New Technical Means. Inmateh – Agricultural Engineering. 2020; 62(3):49-54. Available at: https://inmateh.eu/api/uploads/62-05-N62-Morozova42ae020-b2d3-4bd8-a55c-4c87c9a04e59.pdf (accessed 01.12.2020). (In Eng.)
This work is licensed under a Creative Commons Attribution 4.0 License.
