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DOI: 10.15507/2658-4123.030.202002.200-218
Modeling the Process of Heat Treatment of Liquid Products in a Plate Heat Exchanger Using an Integrated Energy-Substituting Installation
Yuriy B. Gerber
Professor of Chair of Technology and Equipment for Production and Processing of Animal Products, Academy of Bioresources and Environmental Management of Vernadsky Crimean Federal University (Agrarnoye, Simferopol 295492, Russia), D.Sc. (Engineering), Researcher ID: B-6690-2019, ORCID: https://orcid.org/0000-0003-3224-6833, This email address is being protected from spambots. You need JavaScript enabled to view it.
Aleksandr V. Gavrilov
Associate Professor of Chair of Technology and Equipment for Production and Processing of Animal Products, Academy of Bioresources and Environmental Management of Vernadsky Crimean Federal University (Agrarnoye, Simferopol 295492, Russia), Ph.D. (Engineering), Researcher ID: AAH-5137-2019, ORCID: https://orcid.org/0000-0003-3382-0307, This email address is being protected from spambots. You need JavaScript enabled to view it.
Natalya S. Kiyan
Postgraduate of Chair of Technology and Equipment for Production and Processing of Animal Products, Academy of Bioresources and Environmental Management of Vernadsky Crimean Federal University (Agrarnoye, Simferopol 295492, Russia), Researcher ID: AAH-5147-2019, ORCID: https://orcid.org/0000-0001-7043-8962, This email address is being protected from spambots. You need JavaScript enabled to view it.
Introduction. Currently, the issue of reducing electrical energy consumption in the technologies of processing agricultural products, in particular, milk is topical. In large part, these costs are associated with the implementation of heat treatment processes. The reduction of electrical energy consumption can be achieved in several ways, one of which is the development and application of solar-powered installations. In this case, the consumption of traditional electrical energy is significantly reduced, but the manufactures have the task of coordinating the installation parameters and the real production conditions of enterprises.
Materials and Methods. The study examined energy consumption in milk processing technologies, plate heat exchanger operation modes and heliocollector performance indicators. The heating temperature of the coolant and the product was determined with an instrument complex that allows registering the temperature values in 8 different control points and transmitting the received signals to the personal computer hard disk. The method for defining the parameters of the plant for preparing the coolant in the technologies of milk processing with the use of a complex energy-substituting unit is proposed. The new technique provides a reduction of electric energy consumption from 30 to 70%.
Results. The consumption of electrical energy for thermal processes can be reduced by using solar energy. To solve the problem of optimizing the ratio of product consumption, heating area in the heat exchanger, the area of the solar collectors of the energy-substituting installation, it is recommended to use the obtained graphical dependencies and the formula for determining the area of the solar collectors.
Discussion and Conclusion. It is possible to determinate the area of solar collectors of complex energy-substituting installation for real production conditions through using the obtained analytical dependence taking into account the dependence the specified parameter on a temperature mode of heating, the area of a surface of heating in the heat exchanger, and weight of milk being processed per unit of time. The obtained graphical dependencies make it possible to determine the product consumption and heating area for the given heating temperature values.
Keywords: solar collector, complex energy substitution unit, heat carrier, energy source, heating surface, pasteurization temperature, milk, energy saving, heat exchange, thermal power, surface area
For citation: Gerber Yu.В., Gavrilov A.V., Kiyan N.S. Modeling the Process of Heat Treatment of Liquid Products in a Plate Heat Exchanger Using an Integrated Energy-Substituting Installation. Inzhenernyye tekhnologii i sistemy = Engineering Technologies and Systems. 2020; 30(2):200-218. DOI: https://doi.org/10.15507/2658-4123.030.202002.200-218
Contribution of the authors: Yu. B. Gerber – general idea, formulation of the purpose and objectives of the experiment, management of the studies; A. V. Gavrilov – technical support for the experiments, justification of the heliocollector module; N. S. Kiyan – conducting experiments.
All authors have read and approved the final manuscript.
Received 02.10.2019; revised 16.11.2019; published online 30.06.2020
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