PDF To download article.

DOI: 10.15507/2658-4123.032.202204.490-503

 

Methodological Basis for Designing Tillage Cutters

 

Anatoliy V. Bezrukov
Associate Professor of the Chair of Basic Design of Mechanisms and Machines, National Research Mordovia State University (68 Bolshevistskaya St., Saransk 430005, Russian Federation), Cand.Sci. (Engr.), ORCID: https://orcid.org/0000-0002-8511-2743, Researcher ID: N-5459-2016, This email address is being protected from spambots. You need JavaScript enabled to view it.

Nikolay I. Naumkin
Acting Head of the Chair of Basic Design of Mechanisms and Machines, National Research Mordovia State University (68 Bolshevistskaya St., Saransk 430005, Russian Federation), Dr.Sci. (Ped.), Cand.Sci. (Engr.), Associate Professor, ORCID: https://orcid.org/0000-0002-1109-5370, ResearcherID: L-4643-2018, This email address is being protected from spambots. You need JavaScript enabled to view it.

Vladimir F. Kupryashkin
Head of the the Prof. Leshchankin Chair of Mobile Power Tools and Agricultural Machinery, National Research Mordovia State University (68 Bolshevistskaya St., Saransk 430005, Russian Federation), Cand.Sci. (Engr.), ORCID: https://orcid.org/0000-0002-7512-509X, ResearcherID: L-5153-2018, This email address is being protected from spambots. You need JavaScript enabled to view it.

Vladimir V. Kupryashkin
Postgraduate Student of the Prof. Leshchankin Chair of Mobile Power Tools and Agricultural Machinery, National Research Mordovia State University (68 Bolshevistskaya St., Saransk 430005, Russian Federation), ORCID: https://orcid.org/0000-0001-5327-4089, This email address is being protected from spambots. You need JavaScript enabled to view it.

Abstract 
Introduction. The paper considers the problem of improving the efficiency of self-propelled small-sized tillage cutters by adapting to changing environments, and in particular, to changing physical and mechanical properties of the soil. The aim of the research is to develop a methodology for designing self-propelled small-sized tillage cutters.
Materials and Methods. The study used the basic provisions of the theory of mechanisms and machines and the design theory in mechanical engineering. The main attention is paid to the general scientific principle of adaptation in designing self-propelled small-sized tillage cutters. The authors understand this principle as the ability to automatically provide the required mode of machine operation in relation to the soil conditions.
Results. The results presented in the article made it possible to propose a methodological approach to designing efficient self-propelled small-sized tillage cutters with an ability to adapt them to changing environments. The results of the study are a methodology for designing tillage cutters and a new technical solution for their adaptation to soil conditions. On the basis of patents for inventions and utility models, in which this method is implemented, there was developed a prototype tillage cutter, which automatically covers the full range of required operating modes.
Discussion and Conclusion. Compared to the known tillage cutters, the proposed technical solution for the soil tillage cutter design allows improving the quality of soil tillage. This is due to the fact that the value of the kinematic index is in the required range, and the agrotechnical requirements for tillage are met.

Keywords: adaptation, tillage, operating modes, automation, tillage cutters, design methodology

Conflict of interest: The authors declare no conflict of interest.

For citation: Bezrukov A.V., Naumkin N.I., Kupryashkin V.F., Kupryashkin V.V. Methodological Basis for Designing Tillage Cutters. Engineering Technologies and Systems. 2022;32(4):490‒503. doi: https://doi.org/10.15507/2658-4123.032.202204.490-503

Contribution of the authors:
A. V. Bezrukov – analyzing academic literature and patents, conducting laboratory research, processing experimental results, preparing the initial version of the text, visualization.
N. I. Naumkin – scientific guidance, formulation of the main research concept, formation of conclusions, finalization of the text.
V. F. Kupryashkin – formulation of the main concept of research, formation of conclusions, critical analysis.
V. V. Kupryashkin – literary and patent analysis, processing of theoretical research results.

All authors have read and approved the final manuscript.

Submitted 05.07.2022; approved after reviewing 22.09.2022;
accepted for publication 29.09.2022

 

REFERENCES

1. Tarchokov H.S., Bzhinaev F.H. Agrotechnology in Fight against Weeds. Innovations and Food Safety. 2018;(4):46–50. (In Russ., abstract in Eng.) doi: https://doi.org/10.31677/2311-0651-2018-0-4-46-50

2. Gureev I.I. Environmental Safety of Complex Mechanization of Agricultural Crops Cultivation Technologies. Dostizheniya nauki i tekhniki APK. 2019;33(5):62–64. (In Russ., abstract in Eng.) doi: https://doi.org/10.24411/0235-2451-2019-10515

3. Parkhomenko G.G., Parkhomenko S.G. Ecologically Safe Operation of Technical Facilities in Conditions of Physical Degradation of Soil. Machinery Technical Service. 2019;(2):40–46. Available at: https://elibrary.ru/item.asp?id=38537510 (accessed 21.06.2022). (In Russ., abstract in Eng.)

4. Savelev Yu.A., Kuharev O.N., Larjushin N.P., et al. Soil Moisture Loss Reduction Owing to Evaporation. Agricultural Machinery and Technologies. 2018;12(1):42–47. (In Russ., abstract in Eng.) doi: https://doi.org/10.22314/2073-7599-2018-12-1-42-47

5. Nikolayev V.A., Troshin D.I. Continuous Action Right Knife Unit with Ground Interaction Analysis. The Russian Automobile and Highway Industry Journal. 2020;17(4):452–463. doi: https://doi.org/10.26518/2071-7296-2020-17-4-452-463

6. Starovoytov S.I., Akhalaya B.Kh., Mironova A.V. Design Features of Working Tools for Soil Surface Compaction and Leveling. Elektrotekhnologii i elektrooborudovanie v APK. 2019;(4):51–56. Available at: https://vestnik.viesh.ru/wp-content/uploads/2020/01/ВИЭСХ_4_2019.pdf (accessed 27.06.2022). (In Russ., abstract in Eng.)

7. Babitsky L.F., Sobolevsky I.V., Kuklin V.A. Bionic Modelling of the Working Bodies of Machines for Surface Tillage. In: IOP Conference Series: Earth and Environmental Science. Vol. 488. 2020. doi: https://doi.org/10.1088/1755-1315/488/1/012041

8. Bezrukov A.V., Naumkin N.I., Kupryashkin V.F. Automation of Self-Propelled Cutter Operation Modes. Selskiy mekhanizator. 2019;(2):6–7. Available at: http://selmech.msk.ru/219.html# (accessed 21.06.2022). (In Russ., abstract in Eng.)

9. Knyaz’kov A.S., Naumkin N.I., Kupryashkin V.F. Improvement of the Opperating Effect of Small Self-Propelled Rotary Tillers by Using Adaptive Ower Effecient Tools. Mordovia University Bulletin. 2014;(1):186–194. Available at: http://vestnik.mrsu.ru/index.php/ru/articles/38-14-12/213-10-15507-vmu-025-201502-72 (accessed 21.06.2022). (In Russ., abstract in Eng.)

10. Kupryashkin V.F., Naumkin N.N., Knyazkov A.S., et al. Justification for Parameters of a Dynamic Stabilizer of the Experimental Stand Mobile Unit in Studying of Active Rotational Working Tools of Tiller Machines. Mordovia University Bulletin. 2017;27(1):52–66. (In Russ., abstract in Eng.) doi: https://doi.org/10.15507/0236-2910.027.201701.052-066

11. Kupryashkin V.F., Naumkin N.I., Kupryashkin V.V. Stability of Motion of Mobile Module of Experimental Setup in the Study of Active Rotary Working of Machines for Soil Treatment. Mordovia University Bulletin. 2016;26(2):246–258. (In Russ., abstract in Eng.) doi: https://doi.org/10.15507/0236-2910.026.201602.246-258

12. Guan C., Fu J., Xu L., et al. Study on the Reduction of Soil Adhesion and Tillage Force of Bionic Cutter Teeth in Secondary Soil Crushing. Biosystems Engineering. 2022;213:133–147. doi: https://doi.org/10.1016/j.biosystemseng.2021.11.018

13. He X., Zhang X., Zhao Z., et al. Design and Test of Resistance-Reducing Excavation Device of Cyperus Edulis Based on Discrete Element Method. Transactions of the Chinese Society for Agricultural Machinery. 2021;52(12):124–133. doi: https://doi.org/10.6041/j.issn.1000-1298.2021.12.013

14. Zhang T., Li Y., Zhang X., et al. Design and Test of Precision Rotary-Ridging Machine for Sticky Soil. Agricultural Research in the Arid Areas. 2022;40(2):250–258. doi: https://doi.org/10.7606/j.issn.1000-7601.2022.02.30

15. Zhu H., Qian C., Bai L., et al. Design and Experiments of Active Anti-Blocking Device with Forward-Reverse Rotation. Nongye Gongcheng Xuebao. 2022;38(1). doi: https://doi.org/10.11975/j.issn.1002-6819.2022.01.001

16. Hou S., Chen H., Zou Z., et al. Design and Test of Lateral Stubble Cleaning Blade for Corn Stubble Field. Nongye Gongcheng Xuebao. 2020;36(2):59–69. doi: https://doi.org/10.11975/j.issn.1002-6819.2020.02.008

17. Zhang X., Wang J., Lao F., et al. Simulation and Optimization of Working Parameters of Stubble Breaking Device in Two Ripening Area of Yumai in North China. In: 2021 ASABE Annual International Virtual Meeting. 2021. doi: https://doi.org/10.13031/aim.202101112

18. Wang J., Zhao S., Gao L., et al. Design and Experiment of Passive Disc Cutting Blade in Corn Ridges. Nongye Jixie Xuebao. 2021;52(11):59–67. doi: https://doi.org/10.6041/j.issn.1000-1298.2021.11.006

19. Wang J., Zhao S., Yang Z., et al. Design and Experiment of Driving Stubble Cutter for Corn Strip with Less Tillage Operation. Nongye Jixie Xuebao. 2021;52(8):51–61. doi: https://doi.org/10.6041/j.issn.1000-1298.2021.08.005

20. Hou S., Zhu Y., Zhu X., et al. Design and Experiment of Stubble Chopping and Scattering Device Based on 2bmfj-12 No-Tillage Precision Planter. Applied Engineering in Agriculture. 2021;37(6):1031–1043. doi: https://doi.org/10.13031/aea.14738

21. Wang J., Zhang X., Tang H., et al. Optimal Design and Experiment of Deep-buried Reverse Rotating Sliding Cutting Straw Returning Blade. Nongye Jixie Xuebao. 2021;52(11):28–39. doi: https://doi.org/10.6041/j.issn.1000-1298.2021.11.003

22. Guan C., Cui Z., Gao Q., et al. Design of Biaxial Rotary Tillage Soil Test Bench and Layered Tillage Test. Nongye Gongcheng Xuebao. 2021;37(10):28–37. doi: https://doi.org/10.11975/j.issn.1002-6819.2021.10.004

23. Hofbauer M., Bloch R., Bachinger J., et al. Effects of Shallow Non-Inversion Tillage on Sandy Loam Soil Properties and Winter Rye Yield in Organic Farming. Soil and Tillage Research. 2022;222. doi: https://doi.org/10.1016/j.still.2022.105435

24. Dobrinov A.V. [Methodological Approach to Modern Agricultural Machine Design]. Tekhnologii i tekhnicheskie sredstva mekhanizirovannogo proizvodstva produktsii rastenievodstva i zhivotnovodstva. 2008;(80):177–186. Available at: https://elibrary.ru/item.asp?id=22937775 (accessed 21.02.2022). (In Russ.)

25. Dzhabborov N.I., Dobrinov A.V. Optimal Designing of Tillage Machines with Due Account for Their Required Power. AgroEkoInzheneriya. 2021;(1):50–62. Available at: https://elibrary.ru/item.asp?id=46105669 (accessed 21.02.2022). (In Russ., abstract in Eng.)

26. Bezrukov A.V., Naumkin N.I., Kupryashkin V.F. [Soil Tillage Cutter with Work Adaptation]. Patent 2,000,945 Russian Federation. 2020 November 20. 2 p. Available at: https://www.elibrary.ru/item.asp?id=44370020 (accessed 21.02.2022). (In Russ.)

27. Bezrukov A.V., Naumkin N.I. Ways to Adapt the Operating Modes of Tillage Cutters. Selskiy mekhanizator. 2022;(3):22–23. Available at: http://selmech.msk.ru/322.html (accessed 21.02.2022). (In Russ., abstract in Eng.)

 

Лицензия Creative Commons
This work is licensed under a Creative Commons Attribution 4.0 License.

Joomla templates by a4joomla