Print

PDF To download article.

DOI: 10.15507/2658-4123.036.202601.010-040

UDK 631.517

 

Simulating the Process of Vertical Tillage with a Turbo-Disc Cultivator for the Territories of Crimea

 

Igor E. Priporov
Dr.Sci. (Eng.), associate professor, professor department of tractors, automobiles and technical mechanics, I. T. Trubilin Kuban State Agricultural University (13 Kalinin St., Krasnodar 350044, Russian Federation), ORCID: https://orcid.org/0000-0002-8201-2819, Scopus ID: 57214999941, Researcher ID: N-4901-2016, SPIN-code: 4330-0224, This email address is being protected from spambots. You need JavaScript enabled to view it.

Vladimir S. Kurasov
Dr.Sci. (Eng.), associate professor, head of the department of tractors, automobiles and technical mechanics, I. T. Trubilin Kuban State Agricultural University (13 Kalinin St., Krasnodar 350044, Russian Federation), ORCID: https://orcid.org/0000-0002-1733-9436, SPIN-code: 7925-1853, This email address is being protected from spambots. You need JavaScript enabled to view it.

Vladimir I. Batsunov
Post-Graduate Student of the Department of Tractors, Automobiles and Technical Mechanics, I. T. Trubilin Kuban State Agricultural University (13 Kalinin St., Krasnodar 350044, Russian Federation), ORCID: https://orcid.org/0009-0001-2865-3674, This email address is being protected from spambots. You need JavaScript enabled to view it.

 

Abstract
Introduction. A promising means for cultivating the arable layer is vertical tillage using agricultural machinery with disc working tools. This agricultural machinery is used to crush and partially embed plant residues into the soil with minimal soil damage that results in increased yields. However, there have not enough studies been conducted on simulating the vertical tillage process using a turbodisc cultivator.
Aim of the Study. The study is aimed at simulating the process of vertical tillage with a developed turbodisc cultivator to increase the cultivator performance.
Materials and Methods. The object of the study is the upgraded turbo-disc cultivator (RF Patent No. 2825223). The research method is based on the principles of theoretical mechanics and mathematics. There was used the Cochran criterion to confirm the reliability of the obtained dependences of the cultivator performance on the number of waves on a wave disc at a speed of 18 km/h and needle lengths of 0.2565 and 0.3195 m.
Results. There is presented a block diagram of algorithms for vertical tillage with a developed turbodisc cultivator and the cultivator performance optimization. There have been found the projections of the point velocity.
Discussion and Conclusion. When the the tractor-machine unit speed is of 15 km/h, the needle length is 0.2565 m and the wave disc diameter is from 0.343 to 0.559 m, the productivity increases from 3.72 to 4.37 ha/h with 4 blades on the needle disc, from 5.46 to 6.41 ha/h with 6 blades and from 7.20 to 8.45 ha/h with 8 blades. The practical significance of the research is the substantiation of the rational performance of the turbo-disc cultivator for vertical tillage, as well as the block diagram of the algorithm, which will allow you to choose the optimal performance of the turbo-disc cultivator under various regime indicators and design parameters of the needle and wavy discs. The prospects of the research are the development and search for new technical solutions to improve the design of the working bodies of the turbo-disc cultivator, which will reduce its energy consumption and increase its productivity.

Keywords: machine and tractor unit speed, turbodisc cultivator, plant residues, wave disc, needle disk, the block diagram of the algorithm, Cochran’s criterion

Funding: The work was carried out within the framework of the state budget matter of the Kuban State Agrarian University (№ 121032300060-2), 2026–2030.

Conflict of interest: The authors declare that there is no conflict of interest.

For citation: Priporov I.E., Kurasov V.S., Bacunov V.I. Simulating the Process of Vertical Tillage with a Turbo-Disc Cultivator for the Territories of Crimea. Engineering Technologies and Systems. 2026;36(1):10–40. https://doi.org/10.15507/2658-4123.036.202601.010-040

Authors contribution:
I. E. Priporov – formulating the study idea, goals and objectives; preparing the manuscript: critical analysis of the draft manuscript, making comments and corrections, including at the stages before and after publication.
V. S. Kurasov – conducting the study, including conducting experiments and collecting data; preparing the manuscript: visualizing the study results.
V. I. Batsunov – conducting the study, including conducting experiments and collecting data; preparing the manuscript: visualizing the study results.

All authors have read and approved the final manuscript.

Submitted 22.04.2025;
revised 20.10.2025;
accepted 14.11.2025

 

REFERENCES

  1. Priporov I.E., Kurasov V.S., Batsunov V.I. Analysis of Technical Characteristics of Turbo-Disc Cultivators for Vertical Tillage. Izvestia Orenburg State Agrarian University. 2025;(2):100–105. (In Russ., abstract in Eng.) Available at: https://orensau.ru/ru/nauka/izvestiya-orenburgskogo-gau (accessed 14.04.2025).
  2. Redreev G.V., Shhetinina S.N. On the Question of Technical Characteristics of the Study Soil Cultivating Units. Vestnik of Omsk SAU. 2012;(1):71–74. (In Russ., abstract in Eng.) https://elibrary.ru/synqhb
  3. Priporov I.E., Kurasov V.S., Batsunov V.I. Kinematics of a Needle Disk with Blades in a Turbo-Disc Cultivator When Crushing Plant Residues. Vestnik of Ulyanovsk State Agricultural Academy. 2024;(3):215–222. (In Russ., abstract in Eng.) Available at: https://vestnik.ulsau.ru/1123 (accessed 19.04.2025).
  4. Borisenko I.B., Skripkin D.V., Meznikova M.V. Timoshenko V.V., Elbakyan A.J. Roller Shredder for Stubble Residues of High-Stemmed Crops. Proceedings of Lower Volga Agro-University Complex: Science and Higher Education. 2022;(2):329–339. (In Russ., abstract in Eng.) Available at: https://www.volgau.com/izvestiya (accessed 22.04.2025).
  5. Kozlov N.S. [Review and Analysis of Structures of Working Bodies of Tillage Units for Crushing Plant Residues]. Bulletin of the Belarusian State Agricultural Academy. 2017;(1):123–125. (In Russ.) Available at: https://baa.by/vestnik/ (accessed 24.04.2025).
  6. Zeng Z., Chen Y. Performance Evaluation of Futed Coulters and Rippled Discs for Vertical Tillage. Soil and Tillage Research. 2018;(183):93–99. https://doi.org/10.1016/j.still.2018.06.003
  7. Sobolevsky I.V. Bionic Substantiation of the Design of the Soil Proсessing Working Bodies of the Disk Harrow. Transactions of Taurida Agricultural Science. 2019;(19):73–84. (In Russ., abstract in Eng.) https://www.elibrary.ru/aizmod
  8. Chirende B., Li J., Wen LG., Simalenga T. Effects of Bionic Non-Smooth Surface on Reducing Soil Resistance to Disc Ploughing. Science China Technological Sciences. 2010;(53):2960–2965. https://doi.org/10.1007/s11431-010-4128-8
  9. Zhilyakov A.L., Kozlov V.G., Skuryatin N.F., Bulygin N.N., Brovchenko A.D., Shwarz A.A. Mathematical Prerequisites for Improving the Method of Sowing Crops on Sloping Lands. In: IOP Conference Series: Earth and Environmental Science. Zernograd: IOP Publishing Ltd; 2021. Article no. 012075. https://doi.org/10.1088/1755-1315/659/1/012075
  10. Gao Y., Shen X., Li X., Meng Z., Sun J., Duan A. Effects of pre-Sowing Irrigation on Crop Water Consumption, Grain Yield and Water Productivity of Winter Wheat in the North China Plain. Irrigation and Drainage. 2015;64(4):566–574. https://doi.org/10.1002/ird.1927
  11. Abdusalamova R.R., Balamirzoeva Z.M. Methods of Soil Protection from Water and Erosion. Vestnik Social'no-Pedagogicheskogo Instituta. 2021;(4):30–40. (In Russ., abstract in Eng.) Available at: https://spi-vuz.ru/vestnik-spi.html (accessed 24.04.2025).
  12. Polushkin O.A., Ignatenko V.I., Ignatenko I.V., Vyalikov I.L., Bogdanovich V.P. Dynamic Models of Cultivator Spring Tine Performance. In: MATEC Web of Conferences. Rostov-on-Don: EDP Sciences; 2018. Article no. 01016. https://www.elibrary.ru/jycdhw
  13. Bulgakov V., Kaletnik H., Goncharuk T. Research of the Movement of Agricultural Aggregates Using the Methods of the Movement Stability Theory. Agronomy Research. 2019;17(5):1846–1860. https://doi.org/10.15159/AR.19.189
  14. Dahab M.H., Kheiry A.N.O., Numan M.H. Developed and Field Performance Evaluation of a Combined Cultivator. Journal of Agronomy Research. 2021;4(2):12–19. https://doi.org/10.14302/issn.2639-3166.jar-21-3872
  15. Ju., Rantung R., Kalesaran L. Kajian Penggunaan Cultivator Tipe Motoyama MTE 70NL Untuk Pengolahan Tanah Di Lahan Kelompok Tani Syalom DESA Pinasungkulan Kecamatan Modoinding. COCOS. 2023;15(2). https://doi.org/DOI 10.35791/cocos.v15i2.47195
  16. Kumar A.A., Anil Kumar C., Chakrapani V., Rajesh D., Seshagiri Rao N. Development and Evaluation of Multifunctional Tillage Implement. Current Journal of Applied Science and Technology. 2022;41(30):46–56. https://doi.org/10.9734/cjast/2022/v41i3031807
  17. Veselovska N.R., Shargorodskyi S.A., Burlaka S.A. Mathematical Modeling of the Interaction of the Arrow Leg of the Cultivator with the Soil. Vibrations in Engineering and Technology. 2023;(1):57–62. https://doi.org/10.37128/2306-8744-2023-1-6
  18. Wang M., Fu Z., Zheng Zh., Huang Y., Wei W. Effect of Performance of Soil Cultivator with Different Surface Textures of Shovel Wing. Agriculture. 2021;(11):1039. https://doi.org/10.3390/agriculture11111039
  19. Baek S.-Yu., Kim W.-S., Baek S.-M., Jeon H.-H., Lee J.-H., Lee D.-H., at al. Performance Simulation of an Electric Multipurpose Cultivator According to Rotary Tillage. Korean Journal of Agricultural Science. 2021;48(4):1027–1037. https://doi.org/10.7744/kjoas.20210087
  20. Syromyatnikov Yu.N. Research of the Process of the Cultivator for Continuous Tillage. Aeconomics: Economics and Agriculture. 2018;4(28):4. (In Russ., abstract in Eng.) https://elibrary.ru/rraibt
  21. Lee S.-H., Kim T.-H., Shin So.-Y., Jang S.-H., Choi S.-R. Vibration Characteristics and Performance Analysis of Knapsack Type Weeding Cultivator According to Shape and Width of Blade. Journal of Agriculture & Life Science. 2021;55(6):83–90. https://doi.org/10.14397/jals.2021.55.6.83
  22. Valiev A.R. Study of Qualitative Performance Indicators of Cultivator with Twin Disk-Shaped Operating Elements Machinery and Equipment for Rural Area. 2017;(4):24–29. (In Russ., abstract in Eng.) https://elibrary.ru/yqgaud
  23. Valiev A.R. Investigation of Soil Motion Along the Working Surface of a Disk Cultivator. Vestnik of Kazan State Agrarian University. 2017;12(3):54–60. (In Russ., abstract in Eng.) https://doi.org/10.12737/article_5a1d9587a0d852.23012684
  24. Behera A., Raheman H., Thomas E.V. Comparative Study on Tillage Performance of Rota-Cultivator (a Passive – Active Combination Tillage Implement) with Rotavator (an Active Tillage Implement). Soil & Tillage Research. 2021;207. Article no. 104861. https://doi.org/10.1016/j.still.2020.104861
  25. Hosseini H., Farzad A., Majeed F. Multi-Objective Optimal Design and Development of a Four-Bar Mechanism for Weed Control. Machines. 2022;10(3):198. https://doi.org/10.3390/machines10030198
  26. Priporov I.E., Kurasov V.S., Batsunov V.I. Breaking Sunflower Stubble by Needle Disk Blades of an Innovative Turbodisc Cultivator. Engineering Technologies and Systems. 2025;35(4):750–769. (In Russ., abstract in Eng.) https://doi.org/10.15507/2658-4123.035.202504.750-769
  27. Kuzychenko Yu.A. Technological Indicator of the Work of Cultivators in the Ciscaucasia. Izvestia Orenburg State Agrarian University. 2024;(2):94–97. (In Russ., abstract in Eng.) https://doi.org/10.37670/2073-0853-2024-106-2-94-97

 

Licensed under a Creative Commons
This work is licensed under a Creative Commons Attribution 4.0 License.