DOI: 10.15507/2658-4123.035.202504.623-640
UDK 621.92
Investigation of the Protective Effectiveness of Nitrogen-Containing Organic Compounds in Protecting Ferrous and Non-Ferrous MetalsThe Influence of Technological Factors of Centrifugal Planetary Treating the Roughness of the Internal Channels of Small-Sized Parts
Alexandr E. Zverovshchikov
Dr.Sci. (Eng.), Professor of the Mechanical Engineering Technologies and Equipment, Penza State University (40 Krasnaya St., Penza 440026, Russian Federation), ORCID: https://orcid.org/0000-0001-7827-7462, Researcher ID: Y-3779-2018, Scopus ID: 56891713100, SPIN-code: 9633-5769, This email address is being protected from spambots. You need JavaScript enabled to view it.
Artem V. Steshkin
Cand.Sci. (Eng.), Deputy Chief Engineer for Enterprise Development, Production Association “Start” named after M. V. Protsenko (1 Mira Ave., Zarechny 442960, Russian Federation), ORCID: https://orcid.org/0009-0003-8850-7702, This email address is being protected from spambots. You need JavaScript enabled to view it.
Pavel A. Gurin
Cand.Sci. (Eng.), Associate Professor of the Mechanical Engineering Technologies and Equipment, Penza State University (40 Krasnaya St., Penza 440026, Russian Federation), ORCID: https://orcid.org/0000-0002-6045-5432, SPIN-code: 3236-4508, This email address is being protected from spambots. You need JavaScript enabled to view it.
Nikolay A. Mironychev
Cand.Sci. (Eng.), Associate Professor of the Department of Engineering Technologies and Equipment, Penza State University (40 Krasnaya St., Penza 440026, Russian Federation), ORCID: https://orcid.org/0000-0002-4393-9523, Researcher ID: P-7228-2015, Scopus ID: 58074735200, This email address is being protected from spambots. You need JavaScript enabled to view it.
Evgenii V. Zotov
Cand.Sci. (Eng.), Associate Professor of the Mechanical Engineering Technologies and Equipment, Penza State University (40 Krasnaya St., Penza 440026, Russian Federation), ORCID: https://orcid.org/0009-0003-9110-3995, Researcher ID: GRX-2733-2022, Scopus ID: 8694-6570, This email address is being protected from spambots. You need JavaScript enabled to view it.
Vladimir A. Skryabin
Dr.Sci. (Eng.), Professor of the Mechanical Engineering Technologies and Equipment, Penza State University (40 Krasnaya St., Penza 440026, Russian Federation), ORCID: https://orcid.org/0000-0001-7156-9198, Researcher ID: R-2385-2018, Scopus ID: 6603685168, This email address is being protected from spambots. You need JavaScript enabled to view it.
Abstract
Introduction. Treating small-sized parts having internal channels is a complex technological task that can be solved using dispersed grinding materials. The required surface quality of the internal channels can be achieved by using centrifugal planetary treatment technology with the correct choice of technological modes. It is necessary to develop a theoretical framework for this technology.
Aim of the Study. The study is aimed at substantiating theoretically the possibilities of centrifugal planetary surface treatment of small-sized channels based on the determination of contact interaction parameters upon a sliding impact of the working material.
Materials and Methods. To determine the range of equipment technological characteristics, there was used the developed program “Channel”, the initial data for which were calculated using computer simulation of contact interaction in the software package ANSYS WORK-BENCH. Experimental studies were carried out on the installation D7H.650.00.00. There were used the samples of small-sized brass parts DKRNT 30 ND L63 GOST 2060-2006 with silver electroplated coating. CHRONITAL – CAST Stainless Steel Shot by the firm Vulkan Inox Gmbh (Germany) was used as working material.
Results. The calculation results was analyzed in the program ANSYS that made it possible to determine the range of working material speed at which deformation of the part base was within the normal range. The calculated speed range was used as the initial data for calculating the technological factors of processing in the program “Channel” that provided the necessary data for the theoretical calculation of surface roughness. To determine the experimental roughness values, there were carried out the studies, which allowed us to found an empirical relationship. There has been shown the convergence between the results of theoretical and experimental studies.
Discussion and Conclusion. For the technological preparation of manufacturing, there have been theoretically described and experimentally confirmed the relationships between the roughness parameters of the coated inner surface under treating and the technological modes of centrifugal planetary treatment. Based on the study results, there has been developed a method for treating internal channels of parts with complex profile surfaces. This method is aimed at increasing their manufacturing efficiency while ensuring the required surface quality. The proposed method is the basis for the technological preparation of manufacturing parts with internal surfaces having a silver electroplated coating. Further research in this area suggests expanding the range of coating materials, the hardness of which correlates differently with the hardness of the base material.
Keywords: surface roughness, small-sized parts, electroplating, centrifugal planetary treatment, internal channel of the part, modeling of contact interaction, stress-strain state, speed of working material, rotational speed, gear ratio, contact interaction
Funding: the work was carried out within the framework of the project “Scientific principles of the processes of formation of heterogeneous structures by methods of physico-chemical dispersion” (Agreement No. 0748-2020-0013) within the framework of the state assignment of the Ministry of Science and Higher Education of the Russian Federation, 2020
Acknowledgments: the authors express their gratitude to anonymous reviewers, whose objective comments contributed to improving the quality of the article.
Conflict of interest: the authors declare that there is no conflict of interest.
For citation: Zverovshchikov A.E., Steshkin A.V., Gurin P.A., Mironychev N.A., Zotov E.V., Skryabin V.A. The Influence of Technological Factors of Centrifugal Planetary Treating the Roughness of the Internal Channels of Small-Sized Parts. Engineering Technologies and Systems. 2025;35(4):623–640. https://doi.org/10.15507/2658-4123.035.202504.623-640
Authors contribution:
A. E. Zverovshchikov – formulating the study plan/idea, aim and objectives; control, leadership and mentoring in the process of planning and conducting the study.
A. V. Steshkin – conducting the study process, including conducting experiments or collecting data/evidence; providing access to materials necessary for research.
P. A. Gurin – developing the study methodology, creating models; testing reproducibility of experimental and study results within the framework of the main or additional tasks of the study; preparing the manuscript: visualizing the study results and data obtained.
N. A. Mironychev – using statistical, mathematical, computational methods for analyzing the study data; preparing the manuscript: visualizing the study results and data obtained.
E. V. Zotov – preparing the manuscript: writing the manuscript draft, including its translation into a foreign language.
V. A. Skryabin – preparing the manuscript: critical analysis of the manuscript draft, making comments and corrections by members of the research group, including at the stages before and after publication.
All authors have read and approved the final manuscript.
Submitted 18.02.2025;
revised 13.08.2025;
accepted 09.10.2025
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